I. Application Fields

1. Electronic and Electrical Field

Fully automated winding machines are widely used in the production of numerous electronic components, such as electronic toys, clocks, mobile phone vibration motors, earphone and speaker voice coils, and camera coils. The USB fully automatic winding machine of Zhenghao Automation Technology has a high efficiency, reaching 1500 - 2000 pieces per hour and being capable of winding various types of wires, meeting the demands of electronic and electrical products for different coils.

2. Power Equipment Field

They play a crucial role in the production of power equipment such as transformers, inductance coils, and ballasts. The six-axis fully automatic winding machine can produce coils for various types of transformers and fluorescent lamp ballasts. It adopts a servo tensioner and a touch operation screen, which is convenient to operate, ensures precise winding of coils, and improves the performance and quality of power equipment.

3. Robot Field

The rise of humanoid robots makes the hollow coil winding machine increasingly important. The hollow cup motor produced by the hollow coil winding machine has light weight and small volume, can reduce electromagnetic interference, enhance the accuracy and stability of the robot, and help it operate efficiently.

II. Development Trends

1. Intelligent Upgrade

By using advanced control algorithms, sensor technology, and data analysis capabilities, it can monitor and adjust winding parameters in real-time, achieve precise control, improve the traceability of production, reduce the risk of human errors, and meet the requirements of high-end cable production for precision and flexibility.

2. Efficiency and Quality Improvement

Many enterprises apply for patents of fully automated winding machines aiming to improve production efficiency and product quality. For example, the stator automatic Winding Machine and the electromagnetic coil winding machine, through design optimization and automated processes, reduce human intervention, enhance the consistency and stability of winding, thereby improving the overall quality of products, reducing the defective rate, and strengthening the market competitiveness of enterprises.

3. Meeting Diverse Demands

Different types of fully automated winding machines are constantly emerging to adapt to the diverse demands of various industries for coils. From winding machines for fishing lines and cords to those for coils of different materials and shapes such as magnetic rings, electromagnetic coils, and cables, the variety is gradually becoming richer, providing targeted equipment support for the development of various industries.